Johnson Controls TopClean AS Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - TopClean AS

IM-AS/02.00 GB-JPAB (0412)Instruction ManualTopClean ASHygienic, Self-primingLiquid Ring Pumps

Seite 2

8IM-AS/02.00 GB (0412)• The pump must always work smoothly and without vibrations.•Do not operate without liquid and in any case avoid prolonged opera

Seite 3

9IM-AS/02.00 GB (0412)10.0 SealsAll centrifugal pumps of the AS series are fitted with unified mechanical seals accordingto DIN 24960 - ISO 3069 stand

Seite 4

10IM-AS/02.00 GB (0412)11.0 Disassembly and Assembly AS-series11.1 General instructionsAssembly and disassembly may be preformed by qualified personne

Seite 5 - 3.0 Safety warnings

11IM-AS/02.00 GB (0412)4. Isolate and depressurize flushing/quench system.5. Close the inlet and discharge valves.6. Drain and purge the pump casing a

Seite 6 - 4.3 Transferring

12IM-AS/02.00 GB (0412)11.4.3 Seal disassembly11.4.3.1 T execution1. AS 42 and AS 52 only. Push back the ring retainer (31) to remove the circlip (32)

Seite 7 - 5.0 Description

13IM-AS/02.00 GB (0412)11.4.4 Bearing removal1. Remove shroud adapter (43) (if assembled) by loosening the screws (45).2. Unscrew the screws (27).3. R

Seite 8 - 7.0 Installation

14IM-AS/02.00 GB (0412)11.5.3.2 V execution1. Press the radial seal (66) into the mechanical seal cover (65).2. Fasten the stud bolt (68) on the pump

Seite 9 - 8.0 Operation

15IM-AS/02.00 GB (0412)11.5.4 Assembly of pump casing and impeller assembly – AS 40, AS 50,AS 60, AS 65 and AS 801. Fit the correct clearance shims (

Seite 10 - 9.0 Spare parts

16IM-AS/02.00 GB (0412)11.5.5 Pump cover and Impeller assembly – AS 42 and AS 52See drawing1. Fit the first impeller key (11) and push on the impeller

Seite 11 - 10.0 Seals

17IM-AS/02.00 GB (0412)12.0 Spare parts lists and sectional drawings12.1 Spare part list AS 40, 50, 60-65, 80Pos Qty Description Material11Casing, pum

Seite 12 - 11.3 Shutdown

CE – Declaration of conformityManufacturer Johnson Pump Box 1436 SE- 701 14 ÖrebroSweden We declare under our sol

Seite 13 - 11.4 Disassembly

18IM-AS/02.00 GB (0412)12.2 AS 40 – Execution T, Q, V4450 17 8 26 45 46 43 15 4 1 6 12 11 10 220 27 25 28 5 7 14 29 21 30 19 13 9 3 1660 Q61 Q 6 Q 1 Q

Seite 14 - 11.4.3.1 T execution

19IM-AS/02.00 GB (0412)12.3 AS 50 – Execution T, Q, V4450 17 7 26 45 46 43 15 14 6 191121116 223 25 8 27 28 5 4 30 29 20 21 3 13 9 10Execution T62 Q60

Seite 15 - 11.5 Assembly

20IM-AS/02.00 GB (0412)12.4 AS 60-65 – Execution T, Q, V4450 17 7 28 45 46 43 15 14 1 6 12 16 225 2323 25 8 27 26 5 4 30 29 20 21 19 3 13 9 11 10Execu

Seite 16 - 11.5.3.1 T execution

21IM-AS/02.00 GB (0412)12.5 AS 80 – Execution T, Q, V4450 8 26 5 45 46 43 15 14 40 1 6 9 12 416223 25 17 27 28 7 18 33 30 29 20 21 3 19 13 11 10Execu

Seite 17 - 11.5.3.3 Q execution

22IM-AS/02.00 GB (0412)12.6 Spare part list AS 42, 52Pos. Q.ty Denomination Material11 Casing, pump CF-3M / 1.44091 Q 1 Casing, pump Q-execution CF-3M

Seite 18 - IM-AS/02.00 GB (0412)

23IM-AS/02.00 GB (0412)12.7 AS 42 – Execution T, Q, V5017 8 7 264546 43 15 14113343536 3 11 2254423 28 27529 2120 3031 32 43839660 Q61 Q6 Q 1 Q71 Q68

Seite 19

24IM-AS/02.00 GB (0412)12.8 AS 52 – Execution T, Q, V4450 17726454643 15 14 6 3213133435 36 11 223 25 8 27 28 5 4 30 29 20 21 31 383962 Q60 Q6 Q1 Q61

Seite 20 - Execution T

25IM-AS/02.00 GB (0412)13.0 Dimensions and weights13.1 AS 40-50-60-65-80 with shroud 1450 rpmDimensions not binding – DN = DIN 11851 male threaded con

Seite 21 - Execution Q Execution V

26IM-AS/02.00 GB (0412)13.3 AS 42-52 with shroud 1450 rpmDimensions not binding – DN = DIN 11851 male threaded connection – exec. with standard IEC/EN

Seite 22

27IM-AS/02.00 GB (0412)14.0 Trouble shooting chartThe pump does not prime• Air has entered the suction piping; check the seals on the fittings and tig

Seite 23 - 85 V 66 V 65 V 68 V

1IM-AS/02.00 GB (0412)Index1.0 Introduction ... 32.

Seite 24

28IM-AS/02.00 GB (0412)15.0 Disposal of the pumpFor disposing the pump please observe the following instructions:• Disconnect electrical and hydraulic

Seite 25

Johnson Pump Industry GroupNational Sales OrganisationsAUSTRALIAJohnson Pump (Australia) Pty. Ltd.Tel. +61 (0)7 3899 9933Fax +61 (0)7 3899 8574BELGI

Seite 26

2IM-AS/02.00 GB (0412)11.5.3.1 T execution ... 1411.5.3.2 V execution ...

Seite 27 - 13.0 Dimensions and weights

3IM-AS/02.00 GB (0412)TopCleanItemNo.r.p.m.kWVoltHzNastagatan 19, Örebro, Sweden · Tel +46 (0)19 21 83 00Pump typeSerial No.Name plateWarning: Pay gre

Seite 28

4IM-AS/02.00 GB (0412)Before carrying out any operation which requires to disassembly of the pump(inspection, cleaning, seal replacement, etc.), the f

Seite 29 - 14.0 Trouble shooting chart

5IM-AS/02.00 GB (0412)5.0 DescriptionThe pumps of series AS are centrifugal side channel self-priming with star-shaped impeller; theports are located

Seite 30 - 15.0 Disposal of the pump

6IM-AS/02.00 GB (0412)Fig. 1NOYES6.0 Non-permitted usesDo not use the pump with a suction pressure greater than the specified value (0.5 timesthe disc

Seite 31 - Johnson Pump Industry Group

7IM-AS/02.00 GB (0412)7.3 Electrical connectionMake the electrical connection only after the hydraulic connection has been completed; set upthe motor

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